Copper Powder for 3D Printers
Engineered Powders Division

Copper Powder for 3D Printers

We can supply copper alloy and pure copper powders produced using a gas atomization process suitable for additive manufacturing. It is ideal for applications that require excellent thermal and electrical conductivity.

 Scanning electron microscope (SEM) image of a copper alloy powder. The spherical particles are evenly distributed. Scale bar: 10 μm.

Summary

Balancing Printability and Performance

Due to its high reflectivity and high thermal conductivity, copper is generally considered a difficult material to print using L-PBF (laser powder bed fusion).

On the other hand, our copper-chromium alloy powder can achieve high densification even when processed on a standard L-PBF system (400 W laser power), resulting in extremely high thermal and electrical conductivity.

Furthermore, since we can provide our standard printing parameters, this reduces the time required to evaluate printing conditions and helps lower printing development costs.

Features and Strengths

  1. High thermal conductivity

  2. Excellent fine-feature printability

  3. High printing productivity

Examples of Uses

・Thermal management applications (e.g., cold plates for AI servers)
・Rocket Chamber
・Induction coil
・EV-related components

Line-up

Thermal Management Applications

In addition to high thermal conductivity, copper-chromium alloys exhibit superior mechanical properties compared to other materials. As a result, this makes it possible to increase the surface area of thermal management components—such as cold plates—through the use of microchannels and other features, thereby contributing to improved heat exchange performance (heat dissipation characteristics).

Comparison Table of Material Properties of printed Parts

Material Company Laser Output Relative Density Conductivity Resolution
Thermal Conductivity Electrical Conductivity Minimal Wall thickness
W % W/mK % IACS μm
CuCr
MA-CCR25L
Mitsui Kinzoku 400 99.5 377 95 200*2*
CuCr
MA-CCR25H
Mitsui Kinzoku 400 99.5 349 93 below 150*2*
CuCrZr EOS*1 1000 99 - 80-85 -
Sandvik*1* - 98 324 80-90 -
Pure Copper EOS*1* 400 95 - 90 -
EOS*1* 1000 99.6 - 100.7 700

*1 Each company's website
*2 Mitsui's internal test results using the EOS M290

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Aerospace Applications

Copper-chromium alloys contribute to their use in aerospace components because, compared to other materials, they combine high thermal conductivity with excellent mechanical properties and manufacturing productivity.

Comparison Table of Material Properties of printed Parts

Material Post Heating Performance of Printed Parts Manufacturing Cost Related Factors
Tensile Strength at R.T. /MPa Tensile Strength at 400°C/MPa Thermal Conductivity W/mK Material Cost Printing Productivity cc/h
Vertical Horizontal Vertical Horizontal
CuCr
MA-CCR25H
Anneal at 600°C 404 482 187 222 298 $
Inexpensive
✓✓
High
Anneal at 650°C 356 393 169 178 330
Anneal at 700°C 282 344 139 150 343
GRCop-42 HIP 355*1* 180*1* 270*1* $$$
Expensive
✓✓
High
HIP at 954°C 389*2* - 323*2*
CuCrZr Anneal at 950°C, water quench, age at 600°C 295*3* 340*3* - 324*4* $
Inexpensive

Low

*1 NASA
*2 Velo3D
*3 Nikon SLM Solutions
*4 Sandvik

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Other Line-up

In addition to copper-chromium alloy powders, we also offer high-purity copper powders that have been specifically formulated for 3D printing processes.

Material Material Name AM Process Particle Size (μm) * Advantage Example Applications
D10 D50 D90 Cold Plate Induction Coil Aerospace
CuCr MA-CCR25L L-PBF 13 30 51 High Conductivity
High Resolution
Consistent Quality
✓✓
CuCr MA-CCR25H L-PBF 17 32 53 High Strength
High Resolution
Consistent Quality
✓✓
Cu MA-HC-LOP L-PBF,
Cold Spray
16 28 45 High Purity
Consistent Quality
Cu MA-HC-3 Binder Jetting,
DLP
6 15 26

*These numbers are examples of measurements and do not specify the characteristics of the powder.
✓✓: Highly recommended
✓: Recommend

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For those who want to learn more about pure copper and copper alloy powders for 3D additive manufacturing

Please feel free to contact us regarding product case studies, technical consultations, and more.

Inquiries about Engineered Powders Products
Inquiries about Engineered Powders Products

For questions or consultations about Engineered Powders products, please feel free to contact us via the form below.

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