Are you troubled by the deterioration of carbon heating elements?
To improve heat resistance and corrosion resistance of heating elements used in industrial furnaces
I want to use carbon heating elements in special environments where they could not be used before.
Conventional CVD methods are expensive and not cost-effective
The challenge,
Mitsui Kinzoku's iconos™* coating is the solution!
*Rare metal solutions such as tantalum, tungsten, niobium, and molybdenum
01
Superior stability, inhibits high temperature degradation
Iconos™ coatings last about 3 times longer than uncoated
Iconos™ coated carbon materials are highly durable in a wide range of temperatures and atmospheres.
Iconos™ coatings have been shown to extend the service life by approximately 3 times compared to uncoated products (see chart on the right).
Comparison of appearance before and after firing of uncoated and iconos™-coated carbon materials
02
High adhesion and non-peeling
Maintains adhesion for long periods of time in high-temperature environments of 2000°C or higher
Extrusions coated with iconos™ coatings exhibit high corrosion resistance with no weight change after extended high-temperature treatment (see chart at right).
The coated film remains after high-temperature treatment, indicating that the ICONOS™ coating has high adhesion.
Appearance and SEM images of iconos™ coated extrusions before and after firing
The iconos™ coating minimizes degradation of the carbon material during firing.
CASE STUDY
Case Studies
Sintering and firing furnaces
Issue 1: Heating elements deteriorate quickly due to the harsh sintering and firing environment (temperature, gases generated during sintering), etc.
Issue 2: Due to the structure of the furnace, it takes time to replace heating elements.
Issue 3: Replacement of heating elements is a productivity bottleneck.
Effects after introduction
Longer service life and lower running costs.
Replacement frequency has been reduced and repair time has been cut.
Continuous operation hours increased and productivity improved.
FLOW
Service Flow
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STEP 01
Contact Us
Contact us through the form
Our representative will contact you.
Web meeting support -
STEP 02
hearing
Hearing of needs
We offer coatings to suit your application. -
STEP 03
estimate
Sales representative submits quotation
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STEP 04
coating
Coating begins after order is placed.